Kamarhatty's World of Jute

Jute, the largest natural bast fibre, is primarily cultivated in the Bengal delta plain in India and Bangladesh. Jute finds extensive applications in various industries, including textiles, construction, and agriculture. Its natural properties, such as good insulation, antistatic nature, and moderate moisture regain, contribute to its widespread use.
Legacy
Experience
Trust
Quality

Our Range of Jute Products

Hessian

Agro-Textiles

Jute Non-Woven Felt

Decorative & Furnishing Fabrics

Sacking Bags

Jute Yarn

Twine

Rope

Bio Pots

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Infrastructure

Kamarhatty Company takes pride in having specialised units set up for precision and quality of our products.

Fine Yarn Unit

Established in 2005, this unit was specifically designed to cater to the demands of export-quality fine yarn
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Equipped with cutting-edge ring spinning technology
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Total capacity of 1800 spindles
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High-quality yarn

Non-woven Unit

This unit produces needle punched non-wovens on DILO looms line
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Recycled jute for mulching
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Recycled jute for slope erosion control
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Jute felts used in controlled propagation of micro greens

Rope Manufacturing

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Equipped with cutting-edge ring spinning technology
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Total capacity of 1800 spindles
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High-quality yarn

Dyeing And Bleaching

In-house facilities for fabric and yarn dyeing
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Daily capacity of 30,000 metres of cloth
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Daily capacity of 5 tons of yarn
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HTHP cone dyeing and hank dyeing
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Reactive and direct dyes are used

Lamination

We have a state of the art lamination plant in our premises with a capacity of 28000 metres per day
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We can laminate rolls from 40 inch to 72 inch width
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Available in PPE as well as LD
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We also use master batch

Renewable Energy

Energy sourced from sunlight that is continually replenished
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We have 1994 panels installed
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21% of power is generated from Photovotaic Cells

Warehousing

The company owns and operates warehousing space of over 0.3 million sq ft in the premises of the jute mill

Process

Jute manufacturing, an age-old industry steeped in tradition and innovation, weaves a tale of sustainability and craftsmanship.
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This golden, lustrous & sheen fibre undergoes a meticulous transformation from raw plant stalks to versatile, durable fabrics.
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Selection

Purchased raw jute is first inspected and then arranged in bundles of specified weight in particular batches for the next process.

Spreader

The bundles are hand fed into the spreader at regular intervals for proper hackling, drafting and emulsifier application.

Inter spreader

The spreader rolls are then put in the inter spreader where there is further hackling and doubling which improves the quality and uniformity of the fibre.

Carding

The fibre then goes through two stages of carding, starting from the breaker card and then the finisher card with a drawhead. The fibre is teased and combed in the process to form a uniform sliver.

Drawing

We have a 4 stage drawing process where the fibre is further broken down into finer and more parallel sliver. This prepares the sliver for spinning.

Spinning

In this step the sliver is drafted, twisted and converted into yarn.

Winding

Spinning bobbins of yarn are converted into spools which can be used in the next step.

Warping & Sizing

The spools are used in the warping machine to produce beams which are then loaded on the sizing machine for making the weaver's beam.

Weaving

This is the process where the vertical and horizontal threads are interlaced to make fabric.

Finishing

The fabric is prepared, checked and packed as per requirements.

Kaizen & Innovation

Three-layer Vibrating Screen

Segregates usable fibres for reprocessing, smaller fibres and shives for boiler fuel, and dust mixed with other components to make briquettes, an eco-friendly replacement for firewood.

HTHP Cheese Dyeing Machine

This machine can directly dye yarn cones, enhancing quality and simplifying the dyeing process.

Intersecting Gill Auto Leveller Drawing

Enables uniform sliver preparation with minimal variation through electronic auto leveller.

Shuttleless Looms (Rapier)

Used in both hessian and sacking weaving for increased efficiency and better fabric quality.

Inter spreader

Enhances fibre processing for better performance by improving drafting and doubling.

Two-for-One (TFO) Twister

Ensures better uniformity and minimal knots during twisting.
To enhance our operational efficiency and ensure smoother workflows, we have implemented the Kaizen technique across our operations.

This transformative approach has guided us in reducing wastage, optimising mechanical processes, and maintaining our equipment with precision.
At Kamarhatty Company Limited, we firmly believe in the philosophy of continuous improvement.

By adopting Kaizen, we have fostered a work environment where every employee is encouraged to contribute to the ongoing enhancement of our processes.
Improved Maintenance
Waste Reduction
Enhanced Efficiency
Jute
HessianAgro-TextilesJute Non-Woven FeltDecorative & Furnishing FabricsSacking BagsJute YarnTwineRopeBio Pots
Linen
Wet Spun Linen YarnSemi-wet Spun Linen NaturalsWet Spun Linen NaturalsDry Spun Linen Naturals
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exports@kamarhatty.com
+91 33 4021 1900 / 33 4021 1901
Kamarhatty Company Limited,
16 - A Brabourne Road 8th Floor,
Kolkata, West Bengal, India - 700001
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